China's paper industry average production of one ton of paper needs to consume more than 500kg of standard coal, and the current energy consumption of vacuum pumps in the entire paper industry accounted for a very large proportion of the traditional water ring vacuum pumps with high energy consumption, and with the use of years of growth, the efficiency will also decline year by year. Therefore, the energy saving of vacuum pump is of great significance.
2.24
million yuanSave energy
36.36
%Power saving rate
The application of vacuum pumps in the process of pulp to finished paper is specified as follows
01
Before the raw material enters the pulp mixing tank (headbox), the air in the raw material and the air in the dilution water is removed by the vacuum system.
02
Used to remove certain chemicals from the pulp, to recover lime sludge from the white water clarification process, and to filter non-combustible suspended particles from the “green liquor”.
03
Concentrates the black liquor produced during the cleaning process by vacuum evaporation for easy recycling.
04
In the forming and press sections of the paper machine, the vacuum pump makes dewatering more effective by generating a vacuum to improve the dryness of the paper, which in turn affects the dewatering performance of the press section and the steam consumption of the drying section.
05
The use of vacuum rolls or non-vacuum rolls to squeeze out moisture from the paper, while vacuum pulling can be used in the drawing process.
The process of textile air - jet loom
China's paper industry average production of one ton of paper needs to consume more than 500kg of standard coal, and the current energy consumption of vacuum pumps in the entire paper industry accounts for a very large proportion of the traditional water
Due to the noise, power consumption, frequent failure, calibration frequency and practical frequency is very different, resulting in high operating energy consumption and waste of resources.
Quantity of machines
Actual operating power
Energy dissipation calculation
Annual electricity charge
Save electricity
3 sets
700kw
According to the annual operation of 8000h, electricity cost 0.7 yuan/kWh
¥840,000,00
Annual savings of ¥280,000.00
7 sets
1100kw
According to the annual operation of 8000h, electricity cost 0.7 yuan/kWh
¥4,784,000
Annual savings of ¥280,000.00
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Power:7.5-75 kw Pressure:7/8/10 bar
Power: 22-315kW Pressure: Normal pressure 7/8/10bar Low pressure 2/3/4/5bar
Power:110-370kW Pressure:0.15-0.4MPa
power:7.5-300kW pressure:40-120kPa
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